Increasing the Anticorrosive Property of Zinc Plating Process with Modified Zeolite

  • Ece Zeybek Ege University
  • Banu Irmak Ege University
  • Sinem Ulusoy Ege University
  • Canan Uraz Ege University
Keywords: zeolite, corrosion, zinc, metal plating, modification, anticorrosive

Abstract

The plating is done to protect the material and to increase the material’s corrosion resistance. This study is aimed to increase the corrosion resistance, to reduce the cost of the alkaline zinc plating process and to make it eco-friendlier by adding modified zeolite. In addition, it is aimed to increase the red rust formation time on iron plates by using modified zeolites. Zeolite modifications were carried out in laboratory conditions and they were prepared by using different chemicals, zeolite sizes, and zeolite amounts. Zinc acetate, magnesium chloride, calcium chloride, molybdic acid, and lanthanum (III) nitrate solutions were used for the modification of natural zeolites. Modified zeolites were added to the alkaline zinc plating bath and were subjected to corrosion tests. Corrosion tests are the most important part of this study. Characterization of the modified zeolite samples was performed by FT-IR and SEM analysis. With the SEM analysis results, high resolution images are provided that clearly show the surface morphology of the modified samples. The functional groups in the structure of the zeolites and the bond states in their structures were determined by FT-IR analysis. According to the results obtained, the most effective and applicable modification method with the best anticorrosive effect was determined. The best anticorrosive effect was observed on the plate that was plated with 7 grams, 10 µm zeolite with molybdic acid in experiment 6.

Author Biographies

Ece Zeybek, Ege University

Chemical Engineering

Izmir, Turkey

Banu Irmak, Ege University

Chemical Engineering

Izmir, Turkey

Sinem Ulusoy, Ege University

Chemical Engineering

Izmir, Turkey

Canan Uraz, Ege University

Chemical Engineering

Izmir, Turkey

References

Ahmed, N. M., Hassan, S.E., and Selim, M. M. (2011), “Anticorrosive performance of ion-exchange zeolites in alkyd-based paints”, Pigment & Resin Technology, 40(2), 91-99 pp.
https://doi.org/10.1108/03699421111113747

Calabrese, L. (2018), “Anticorrosion behavior of zeolite coatings obtained by in situ crystallization: a critical review, materials”, Materials, 2019(12),1-25 pp.
https://doi.org/10.3390/ma12010059

Demir H., Polat E. (2003), “Zeolit (klinoptiloit) ve tarımda kullanımı”, Hassad, 221, 54-59 pp.

Deyá, C., Romagnoli, R. and del Amo, B. (2007), “A new pigment for smart anticorrosive coatings”, J. Coat. Technol. Res., 4 (2), 167–175 pp.
https://doi.org/10.1007/s11998-007-9021-4

Holland, R., and Larick, 2003, The Use of Alkaline Cyanide Free Zinc Plating Under Paint and Powder Coatings, Coating, 1 p.

Kaesche, H. (2003), “Corrosion of metals”, Physicochemical Principles and Current Problems, 1-4 pp.
ISBN-10: 3642056202, ISBN-13: 9783642056208.

Mansouri, N., Rikhtegar, N., Panahi, H., Atabi1, F. and Shahraki, B. (2013), Porosity, characterization and structural properties of natural zeolite– clinoptilolite – as a sorbent, Environment Protection Engineering, 39(1), 139-152 pp.
doi: 10.5277/EPE130111

Mozgawa, W., Sitarz, M. and Rokita, M., (1999), “Spectroscopic studies of different aluminosilicate structures”, Journal of Molecular Structure, 511- 512, 251–257 pp.
https://doi.org/10.1016/S0022-2860(99)00165-9

Nezamzadeh-Ejhieh A., Raja G. (2012), “Modification of nanoclinoptilolite zeolite with hexadecyltrimethylammonium surfactant as an active ingredient of chromate-selective membrane electrode”, Hindawi Publishing Corporation Journal of Chemistry, 2013,1-13 pp.
http://dx.doi.org/10.1155/2013/685290

Pokhmurskii, V. I., Zin, I.M., Bily, L.M., Vynar, V.A. and Zin, Ya I. (2013), “Aluminum alloy corrosion inhibition by chromate-free composition of zinc phosphate and ion-exchanged zeolite”, Surf. Interface Anal., 45, 1474–1478 pp.
https://doi.org/10.1002/sia.5275

Roselli, S., Bellotti, N., Deyá, C., Revuelta, M., del Amo, B. and Romagnoli, R. (2014), “Lanthanum-exchanged zeolite and clay as anticorrosive pigments for galvanized steel”, Journal of Rare Earths, 32(4), 352 p.
https://doi.org/10.1016/S1002-0721(14)60078-8

Schofield, M. J. (2002), “Corrosion”, Plant Engineer's Reference Book (Second Edition), 33, 1-25 pp.
Hardcover ISBN: 9780750644525, eBook ISBN: 9780080497723.
Published
2024-06-30
How to Cite
Zeybek, E., Irmak, B., Ulusoy, S., & Uraz, C. (2024). Increasing the Anticorrosive Property of Zinc Plating Process with Modified Zeolite. Journal of Engineering Research and Applied Science, 13(1), 2483-2489. Retrieved from http://journaleras.com/index.php/jeras/article/view/350
Section
Articles